Our company has been deeply involved in the yoga supplies industry for decades, and has always wanted to produce a yoga mat with a quality of natural latex yoga mat and a moderate price.
Finally at the end of 2018, our company successfully developed a new High Density PVC material yoga mat, which contains rubber and PVC raw materials. Through the improved formula, the quality reaches the height of high-end natural latex mats, but the cost is greatly reduced, and the cost is only one-third of that of natural latex mats, and slightly higher than that of PVC yoga mats.
Our company’s High Density PVC new material yoga mat competitor refers to the natural rubber yoga mats on the market. The price of natural rubber mats is subject to expensive raw materials and complicated production processes, so the price remains high. Some of the materials on the market that are known as rubber yoga mats are also recycled from waste tires. Although the price is relatively low compared to natural latex mats, harmful substances such as formamide exceed the standard and cannot be exported to EU and other countries.
High Density PVC Formamide test report
High Density PVC Reach report
Comparison of traditional rubber yoga mat and High Density PVC new material yoga mat
For High Density PVC yoga mats, we have developed a special printing process --- 3D foaming technology.
3D Foaming design, replacing the traditional silk screen printing, is completely a new foaming technology.
The pattern on the surface is convex as dots and full of three-dimensional feeling. That's why we call it 3D Mat.
Generally speaking, customers can only see the final form of a product without knowing how it is formed. Everything is formed with its fine craftsmanship.
Now I give you a brief introduction to the production process of 3D foam yoga mats
After mixing the paste powder and additives, we poured it from the top of the machine.
With the movement of the conveyor belt, the paste was slowly spread on the base cloth.
After the high temperature of the oven, the raw materials would foam naturally.
The secondary foaming material on the surface contains a special foaming agent, so there will be a feeling of suede.
The three-dimensional patterns are both aesthetics and no-slip.
The printing is integrated with the yoga mat, so the pattern surface will not fade or fall off.
Overall, whether it is High Density PVC yoga mat or 3D foaming technology, it is a milestone on our way forward.
We never stop on the road of innovation.
